How SpaceX streamlined the Raptor engine(construction-physics.com)
240 points by JumpCrisscross 26 days ago | 119 comments
tl;dr: SpaceX's Raptor engine has evolved from a tangle of external pipes and wires (v1) to a streamlined v3 with 35% more thrust, while retaining the same full-flow staged combustion architecture. Key changes include removing development sensors, eliminating main chamber igniters and helium systems, replacing bolted flanges with welded joints, consolidating small lines into a common umbilical, and using 3D printing to internalize plumbing—which allowed removal of the heavy external heat shield. Much of this is pieced together from Musk's tweets and enthusiast speculation, as SpaceX hasn't released official schematics.
HN Discussion:
  • ↑Musk's relentless part-elimination philosophy explains the streamlining described in the article
  • ↑Amazement at how far 3D metal printing has advanced for rocket components
  • ~The Raptor 3 still has unresolved issues like engine start failures and ice in feed lines
  • ↓Correction/challenge: the Space Shuttle main engine was also full-flow staged combustion
  • ↓It's premature to celebrate the engine before it proves itself in real operation